Spitfire

Automotive

Building supervisor capability to stabilise production

Building supervisor capability to stabilise production performance across every shift.

Robotic welding on an automotive body line
Client
Webasto
Sector
Automotive
Industry
Automotive Manufacturing
Location
Liberec, Czech Republic
  1. 01

    The challenge

    • Output running at 50% of plan.

    • Rework and scrap at around 30%.

    • Inconsistent shift control and escalation.

  2. 02

    What we did

    • Built daily line-level performance control.

    • Coached supervisors across every shift.

    • Embedded WPS tools and leader routines.

  3. 03

    The results

    33%
    takt-time reduction achieved
    3shifts
    restored on assembly line 9
    Line 10
    third shift avoided
Spitfire’s practical coaching approach gave our supervisors the tools, routines and confidence to take control of daily performance
Plant Director — Webasto

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