Spitfire

Automotive

Doubling line output and reducing process scrap

Reducing production inefficiencies, logistics challenges and operational bottlenecks across manufacturing operations.

Aerial view of finished vehicles lined up for delivery
Client
Magna Interiors
Sector
Automotive
Industry
Automotive Manufacturing
Location
Redditch, United Kingdom
  1. 01

    The challenge

    • Production and logistics inefficiencies.

    • Tooling and equipment challenges.

    • High process scrap and operational bottlenecks.

  2. 02

    What we did

    • Logistics and process improvements.

    • Improved tooling and equipment readiness.

    • Optimised production lines and workforce capability.

  3. 03

    The results

    €2.16m
    identified operational value
    45
    sets per hour — up from 22
    22%
    reduction in process scrap
Spitfire helped us remove the bottlenecks holding production back. We doubled output, reduced scrap and created a much more reliable operation
Plant Director — Magna Interiors

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