Spitfire

Automotive

Turning around an automotive line to restore output

Turning around an automotive trim line to restore output and customer delivery.

Workers on an automotive assembly line
Client
NBHX Trim Group
Sector
Automotive
Industry
Automotive Manufacturing
Location
Rolem Plant, Romania
  1. 01

    The challenge

    • Low output and customer backlog.

    • High scrap and premium freight.

    • Weak line control and material flow.

  2. 02

    What we did

    • Daily visual performance control.

    • Pull flow, line feeding and FIFO.

    • Standard work and problem solving.

  3. 03

    The results

    €8.17m
    annualised savings — an 11.6:1 ROI
    410
    sets per day — up from 120
    Zero
    customer backlog — premium freight eliminated
Spitfire brought the structure and discipline needed to recover a critical customer programme, increasing output, eliminating premium freight and restoring delivery confidence
COO — NBHX Trim Group

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